MBR Quick Sizing Calculator
Estimate a solids-balanced bioreactor volume, calculated HRT, membrane area, peak flow, and preliminary process indicators.
Preliminary calculation tools for translating biological treatment objectives into transparent MBR design and operational checks. Each tool presents its governing equations and assumptions so results can be reviewed before detailed process modelling.
Estimate a solids-balanced bioreactor volume, calculated HRT, membrane area, peak flow, and preliminary process indicators.
Screen net design flux, module area, membrane trains, N+1 availability, air-scour hand-off, and flux-regulated train dispatch.
Aggregate biological aeration, membrane air scour, pumping, chemicals, membrane replacement, sludge, labour, and fixed costs into annual energy and direct-OPEX screens.
Calculate full-duty and time-weighted membrane air demand from active train area, SADm, scour sequencing, altitude, and inlet-air conditions.
Screen pipe velocity, Hazen–Williams friction, fitting loss, total dynamic head, preliminary pump power, motor margin, and annual pumping energy.
Screen cumulative balancing storage, equalized discharge flow, peak-flow attenuation, transfer-pump power, and annual transfer energy from a transparent daily flow pattern.
Screen sequential membrane-cleaning solution make-up, commercial product dose, annual chemical demand, cleaning water, and direct chemical cost.
Calculate biological solids inventory, SRT, wasting-rate targets, and the effect of effluent solids losses using a transparent mass balance.
Extend excess solids into dewatering feed, cake mass and volume, liquor return, polymer demand, operating duty, annual cake, and preliminary storage.
Size validated UV-reactor duty and chlorination product demand, T10, CT, and preliminary contact-basin volume for MBR permeate.
Check temperature-corrected nitrifier growth, theoretical and safety-adjusted minimum SRT, selected-SRT margin, ammonia loading, oxygen, and alkalinity.
Size supplementary liquid-carbon demand, product feed, storage, post-anoxic hydraulics, and alkalinity recovery for nitrate polishing.
Estimate ammonia nitrification, nitrate denitrification, oxygen and alkalinity effects, carbon demand, and preliminary anoxic-zone volume.
Estimate total-phosphorus removal and preliminary ferric chloride or alum product dose after selected biological phosphorus removal.
Screen aerobic and anoxic volumes, biological oxygen demand, field oxygen-transfer efficiency, peak airflow, and thermodynamic isentropic blower power.
Estimate alkalinity demand and residual alkalinity associated with biological nitrification, and calculate supplemental chemical dosing.
Estimate internal mixed-liquor recycle, nitrate-N removal load, and preliminary anoxic-zone volume for MLE and pre-denitrification MBR systems.
Estimate permeate BOD from soluble and particulate BOD fractions, biological-removal assumptions, and membrane retention of residual particulates.
Estimate steady-state MLVSS and MLSS concentration from removed BOD, SRT, HRT, biomass yield, endogenous decay, and solids fraction assumptions.
Design note: Biological systems are dynamic. These calculators intentionally expose the simplified mass-balance relationships used for preliminary checks; seasonal load, temperature, influent variability, membrane configuration, and actual solids losses must be considered in detailed design.