Design tools

Membrane Bioreactor Biological Process Calculators

Preliminary calculation tools for translating biological treatment objectives into transparent MBR design and operational checks. Each tool presents its governing equations and assumptions so results can be reviewed before detailed process modelling.

Available

MBR Quick Sizing Calculator

Estimate a solids-balanced bioreactor volume, calculated HRT, membrane area, peak flow, and preliminary process indicators.

VolumeHRTFlux
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Membrane Flux, Area & Train Sizing Calculator

Screen net design flux, module area, membrane trains, N+1 availability, air-scour hand-off, and flux-regulated train dispatch.

Membrane areaTrainsFlux regulation
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MBR Energy & Operating Cost Calculator

Aggregate biological aeration, membrane air scour, pumping, chemicals, membrane replacement, sludge, labour, and fixed costs into annual energy and direct-OPEX screens.

kWh/m³Direct OPEXAir scour
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Membrane Air-Scour Demand Calculator

Calculate full-duty and time-weighted membrane air demand from active train area, SADm, scour sequencing, altitude, and inlet-air conditions.

SADmNormal airTrain area
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Hydraulic Profile & Pumping Calculator

Screen pipe velocity, Hazen–Williams friction, fitting loss, total dynamic head, preliminary pump power, motor margin, and annual pumping energy.

TDHHeadlossPumping energy
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Equalization Tank Sizing & Transfer Pumping Calculator

Screen cumulative balancing storage, equalized discharge flow, peak-flow attenuation, transfer-pump power, and annual transfer energy from a transparent daily flow pattern.

StorageFlow balanceTransfer energy
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Membrane Cleaning & CIP Chemical Dosing Calculator

Screen sequential membrane-cleaning solution make-up, commercial product dose, annual chemical demand, cleaning water, and direct chemical cost.

CIP / CEBChemicalsOPEX
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Solids Balance & SRT Calculator

Calculate biological solids inventory, SRT, wasting-rate targets, and the effect of effluent solids losses using a transparent mass balance.

MLSS / MLVSSSRTWAS
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Sludge Production & Dewatering Calculator

Extend excess solids into dewatering feed, cake mass and volume, liquor return, polymer demand, operating duty, annual cake, and preliminary storage.

Dry solidsCakePolymer
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UV Disinfection Sizing & Chlorination Contact-Time Calculator

Size validated UV-reactor duty and chlorination product demand, T10, CT, and preliminary contact-basin volume for MBR permeate.

UV doseChlorination CTDisinfection
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Nitrification Kinetics & Cold-Weather Minimum-SRT Calculator

Check temperature-corrected nitrifier growth, theoretical and safety-adjusted minimum SRT, selected-SRT margin, ammonia loading, oxygen, and alkalinity.

Cold weatherMinimum SRTNitrification
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External Carbon Source Dosing & Post-Anoxic Sizing Calculator

Size supplementary liquid-carbon demand, product feed, storage, post-anoxic hydraulics, and alkalinity recovery for nitrate polishing.

External CODPost-anoxicDosing
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Nitrogen Removal Calculator

Estimate ammonia nitrification, nitrate denitrification, oxygen and alkalinity effects, carbon demand, and preliminary anoxic-zone volume.

NitrogenCarbonAnoxic
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Phosphorus Removal & Chemical Dosing Calculator

Estimate total-phosphorus removal and preliminary ferric chloride or alum product dose after selected biological phosphorus removal.

PhosphorusDosingPrecipitation
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Aeration System & Basin Zoning Calculator

Screen aerobic and anoxic volumes, biological oxygen demand, field oxygen-transfer efficiency, peak airflow, and thermodynamic isentropic blower power.

OxygenAirflowBasin zoning
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Alkalinity Requirement Calculator

Estimate alkalinity demand and residual alkalinity associated with biological nitrification, and calculate supplemental chemical dosing.

AlkalinityNitrificationpH
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Internal Recycle / Anoxic Zone Calculator

Estimate internal mixed-liquor recycle, nitrate-N removal load, and preliminary anoxic-zone volume for MLE and pre-denitrification MBR systems.

RecycleAnoxicDenitrification
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Effluent Permeate BOD Level Calculator

Estimate permeate BOD from soluble and particulate BOD fractions, biological-removal assumptions, and membrane retention of residual particulates.

PermeateBODEffluent
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Biomass Concentration Calculator

Estimate steady-state MLVSS and MLSS concentration from removed BOD, SRT, HRT, biomass yield, endogenous decay, and solids fraction assumptions.

BiomassMLSSYield
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Design note: Biological systems are dynamic. These calculators intentionally expose the simplified mass-balance relationships used for preliminary checks; seasonal load, temperature, influent variability, membrane configuration, and actual solids losses must be considered in detailed design.